Material Handling Facilities Management and Maintenance

Warehouse Management and Maintenance
Click On The Links Below To See Some of Custom Equipment Company’s
Facility Management and Maintenance Products
► Custom Facilities► Mezzanines► Work Platforms► Dock Equipment
► Chairs► Wire Partitions► Air Curtains► Traction Mats

The Importance of Facility Management and Maintenance

Material Handling Facilities Management and Maintenance is a vital part of shipping and storage companies because this is where a significant portion of processing and distribution of products occur.  Since the warehouse is an investment, it is important to understand how it operates and what products are stored there.

Warehouse Management and Maintenance

A warehouse is a commercial space that is for the administration and storage of a substantial proportion of commodities.

In detail, a warehouse is a facility that provides space, tools for handling items, storage racks and a workforce to manage the incoming goods and outgoing goods.  These elements together with numerous other assets and incidentals result in a functional warehouse.

Simply put, a warehouse facility is a storage space within a supply chain’s management system. To allow a shipping agent to distribute shipments to other warehouse facilities or the final shipping destination, the warehouse should be in the most convenient location.

What is Warehousing?

Before being sold or dispersed to smaller warehouses or retail brick and mortar stores, merchandise in storage must be easy to trace and in good condition. This process is known as warehousing.

While small stores and new enterprises short on resources might use a room or a storeroom as a warehouse, huge corporations maintain enormous structures that are specifically made for storing goods.

Facility and Warehouse Management

Warehouse Management and MaintenanceFrom the time inventory first enters the facility until it is sold, rendered outdated, consumed, or transported to another location, warehouse management aims to optimize and regulate the operations and storage of the products in the warehouse.

The goal of warehouse management is to efficiently and effectively coordinate all warehouse processes and activities.  The entire planning and control process for running the warehouse is included in warehouse management.  The management of the operation is ultimately to meet consumer demand.  Planning and controlling operations is essential to ensuring they function properly and deliver the correct goods and services.

Important Considerations For Material Handling
Facilities Management and Maintenance

The management of the warehouse is not an easy undertaking, as it requires careful planning built upon some rock-solid fundamentals. You will achieve fantastic outcomes if you manage your warehouse with these prerequisites in mind.

Warehouse Management With A Focus On Customers

Warehouse Management and MaintenanceIt should go without saying that your warehousing strategy reflect client preferences in addition to your marketing initiatives.  They won’t provide you with management advice for your merchandise. However, a consumer’s product preferences and purchasing patterns help you determine the kind of inventory you should stock in your warehouse. This ensures it is dispatched the right away and no delay in orders occur by operational issues.

It is important to have the proper balance between your productivity and managing the products in accordance with the preferences of the clients.

For instance, if you have a kit pack that is popular with customers and you are getting a lot of orders a priority must be in place.  This helps to optimize warehouse operations, so kit products are in correct order.  This allows swift and effective movement from warehouse locations to be sent ASAP without mistakes.

If you put some effort into optimizing your warehousing procedure, you can provide your clients a better order fulfillment experience.

This customer-centric strategy will give your consumers a simple, hassle-free return or refund policy.  Additionally, a more open shipping tracking system is in place.

Maintain Good Workflow and Control Within Your Facility

Warehouse Management and Maintenance

It’s not as difficult to know what has to be done, as it is to put that knowledge into practice.  If you develop a plan of action for your personnel with their different yet common end results, you can assure the plan and skills are successful.

You must establish appropriate protocols, guidelines, and workflows for the warehouse personnel to follow.  This makes certain everyone collaborates and works toward a single objective.

Design A System That Can Accommodate Altering Conditions

Material Handling Facilities Management and Maintenance workflows, procedures, and regulations are necessary, but it’s also crucial to be able to change tactics immediately and go in the direction of the best strategies.

Your data may suddenly reveal that the trends are shifting, in which case you will need to change all or a piece of your workflow. The team as a whole, as well as the warehouse management system, should then be able to adapt to a different plan of action.  This results in the least amount of confusion possible during changes in procedures.

Let The Data Show You The Way

Warehouse Management and Maintenance Work OrderInstead of deciding before you see the data, plan after you have seen the data. It is essential to let your data show you the way.  This is regardless whether it be customer behavior or information on the performance of goods, 

Always keep an eye on the information/data even after you make your decision based on it. There will always be something that needs to be better, so never assume that everything will be or is going perfectly. Because of this, managing a warehouse is not a position in which you can be lax and allow things to occur naturally.

Preventative Maintenance

You must take into account a number of factors in order to implement a preventative maintenance plan for your warehouse. To manage preventive maintenance, you must either assemble a team or teach your current employees.

Due to the fact that after receiving training, your staff will be better equipped to execute the preventative maintenance plan you have chosen to undertake and will be more productive and profitable as a result. When they carry out the preventative maintenance plan, they will also be aware of the required safety procedures and rules.

Regular Maintenance

Warehouse Management and MaintenanceIt is crucial for you to have a preventative maintenance plan that will help you structure your maintenance and give your managers and employees the knowledge they need to stay ahead of the game.

A strong strategy has unique tactics for each potential problem and takes into account the various ways warehouse maintenance could go wrong. Therefore, effective preventive maintenance is scheduled maintenance that includes a plan to be followed when everything goes according to plan and a backup plan in case of emergencies or when things don’t go as expected.

You can remain knowledgeable and make sure that your management always knows what to do by creating a warehouse maintenance plan. In order to preserve transparency and accountability, planned maintenance also entails keeping a preventive maintenance schedule and checklist on hand at all times and updating them as needed. Additionally, it guarantees the longevity of your assets and the security of your storage.

Have A Checklist

A warehouse maintenance checklist must be kept up to date in real-time and continuously updated to ensure the wellbeing of your employees and the cleanliness of your storage facility. This would not only save your company a lot of money on repairs, but it would also make the workplace safer and expose your staff to less risks. 

The following tasks should be given priority and be included on the warehouse maintenance checklist, according to a good warehouse preventative maintenance plan:Warehouse Management and Maintenance

  • Fully functional machinery and equipment
  • Functional employee facilities
  • Clean and unencumbered loading/unloading zones, corridors, stairways, and ramps
  • Regularly updated floor plan
  • Pest control in the warehouse
  • Safe and functional electrical wiring and lighting
  • Appropriate ventilation system
  • Monthly inspection of the warehouse and the effectiveness of the preventive maintenance plan
  • Functional safety equipment and gear
  • Items in organized, safe manner
  • Plans and procedures to address hazardous situations
  • Fire exits and toxic areas clearly marked
  • Fragile items labelled accordingly
  • Safety and fire drills conducted

The Value of Proper Material Handling
Facilities Management and Maintenance

Avoiding a mishap is much simpler than dealing with the catastrophe that results from not taking precautions. Preventive maintenance reduces the likelihood of such breakdowns and stops accidents like this from happening.

A Wise Investment Is Preventive Warehouse Maintenance

Preventive maintenance is nothing less than an investment because it offers you so many benefits and has such a great impact on your cost savings and eventual earnings. Because you save money in so many different ways, it guarantees that whatever you spend on a preventive maintenance solution will be returned to you multiplied by many times over. Dock doors and forklifts, two significant assets found in warehouses, may be very expensive to fix when they break down or cease working properly.

Furthermore, even if you rent your warehouse rather than own it, you would still need to invest in its upkeep because you are the tenants. This is because doing so will stop any significant damage to the warehouse, as well as any disputes with the landlord and any fines for property destruction.

Better To Be Safe, Than Sorry!

The safety of your personnel, as well as the security of your goods and assets, depends greatly on warehouse maintenance. All of your things are meant to be safe at a warehouse. It ceases to be that “safe” if your possessions begin to rot, break, or otherwise be ruined.

Preventive maintenance guarantees the security of your goods and assets as well as the safety of your staff. In the event that something still goes wrong, the system’s transparency encourages responsibility, and there is always a backup plan that is implemented. A good maintenance program also guarantees that you follow safety regulations, preventing excessive medical/insurance costs and fines.

Poor Performance Can Be Avoided With Proper Planning

Preparation in advance and a sound preventive maintenance plan not only shield against subpar performance but also greatly enhance it. Enjoy increased performance and productivity as well as a significantly longer battery life. For fleets of motive power devices like forklifts to operate at peak efficiency, appropriate maintenance is necessary, and a strong warehouse maintenance plan ensures that. Such forklifts’ batteries deteriorate and suffer permanent damage when they are not properly maintained, which reduces their productivity and raises your maintenance expenses. improvement in the performance and productivity of both your employees and your assets, such as forklifts.

With the right maintenance strategy, you can extend the life of these batteries and all of your other assets while also raising warehouse safety. This significantly boosts the performance and productivity of both your employees and assets like forklifts.

Good Warehouse Maintenance Procedures

You must prioritize some tasks and avoid others in order to execute warehouse maintenance management optimally and maximize the benefits received from it.

Plan Ahead!

Warehouse Management and MaintenanceMaking an excellent maintenance plan is the most crucial thing to remember. Everything that occurs and all the advantages you enjoy are dependent upon this strategy. Thus, before creating the ideal preventative maintenance plan, you must be sure to consider, then think some more. Make sure every inventory item is accounted for as you plan. This will guarantee that all of your assets receive the upkeep they need.

Keep Your Staff Up to Date

It’s crucial to involve your management and staff in the organization and carrying out of your maintenance. They should be involved from the start since they will be the ones at the center of everything. This guarantees they are aware of what is happening, feel significant, and have a stake in it.

Follow The Schedule

Warehouse Management and Maintenance

Finally, you must make sure that you follow the timeline and strategy. There is very little potential for anything to go wrong because everything is taken into account and the majority of possibilities are planned and plotted out. There is always a backup plan for reactive maintenance to utilize if something does go wrong due to unanticipated events.

Put In Place Proven Methods

Adopting best practices would also be part of good facility and warehouse upkeep.  These consist of:

  • Efficient means for picking up products
  • Reduce steps when possible
  • Rely on experience, not written instructions
  • Store required products for convenient access
  • Re-evaluate processes regularly to update as needed
  • Allow only one SKU per item
  • Make warehouse safety top-of-mind
  • Share information with your team
  • Have a back-up plan
  • Encourage employee feedback

Don’t Do This

Warehouse Management and MaintenanceThere are some things you should stay away from when performing effective facility and warehouse maintenance.

  • Pallet rack installation errors
  • Poor dock door condition
  • Loading dock safety short cuts
  • Forklift battery and forklift malfunctions

In Conclusion

In the end, maintaining your warehouse properly may prove to be more beneficial to you than you might expect. This is only possible with careful planning, the creation of preventative maintenance schedules and checklists, and actual adherence to those schedules and checklists. Always be on the lookout for methods and strategies for facility and warehouse maintenance.


Custom Equipment Company, empathizes with any Material Handling Facilities Management and Maintenance issues you may be experiencing. When using us as a supplier, please work closely with your CEC Customer Representative, to make certain your order is fulfilled in an expedient and efficient manner.


Visit To Select From A Large Variety of
Custom Equipment Company’s Custom Packaging,
Facilities and Storage, Ergonomics and Custom Fabrication Products.


CEC Logo