We can produce custom foam dunnage up to 5″ thick for use in a variety of industries. This polyethylene foam cell dunnage was designed and manufactured for a customer in the automotive industry. The cross-linked polyethylene foam was cut on our water jet cutting machine to nominal tolerances of .125″. Plastic corrugated trays were die cut to serve as the base of the dunnage. After the individual pieces were cut and trimmed, the foam insert was glued to the corrugated trays.
This pack features our 5 axis waterjet cut rails from XLPE gray foam. These foam rails and glued to a plastic corrugated pad and inserted into a molded handheld tote.
This is a tote waterjet cut and glued together to create cells for multiple parts. This is commonly called a Kit pack. This can be inserted into a molded tote or polyurea coated for additional strength.
XLPE Foam Pads
Foam in PP Corr tray
PE Foam Endcap Set
Foam Rail Set in Bulk Container
This is a plastic corrugated pad with XLPE waterjet cut foam rails glued and specially designed to support class A surface parts. We design and produce many variations of dunnage for containers.