Material Handling Worker Safety

Material Handling Worker Safety
Click On The Links Below To See Some of Custom Equipment Company’s
Material Handling Products
► Premium Pallet Jacks ► Counterbalance Forklifts ► Cranes ► Power Lifts
► Powered Pallet Jacks ► Stackers and Pickers ► Crane Hoists ► Dock Lifts

Material Handling Worker Safety

 

Material Handling Worker Safety involves various tasks in handling and storing materials, including hoisting tons of steel with a crane, driving a truck full of everything from frozen food to concrete blocks, carrying bags or goods by hand, stacking palletized items, or using other tools like drums, timber or dangerous flammable materials.

 

 

 

Material Handling Worker Safety

Industry requires effective and efficient material handling and storage. These processes guarantee that resources are always available when necessary and offer a continual flow of components and assemblies through the workplace. Unfortunately, damaging injuries are frequently caused by the careless handling and storage of goods.

 

What information should your workers have before
physically handling, moving and storing materials?

Material Handling Worker Safety

Applying general safety concepts, such as appropriate work practices, equipment, and controls, can help decrease workplace accidents involving the transporting, handling and storing of items. This is in addition to training and education. Your staff should be aware of any potential risks that come with an operation at hand, whether moving goods physically or mechanically.  They should also know how to oversee their workspaces to reduce risk.

Workers should be mindful of mishaps that may arise from the dangerous or incorrect handling of equipment as well as from improper work practices. Many injuries happen from improper handling and storing of items. Workers should be able to identify the strategies for preventing – or at the very least, minimizing – the incidence of such mishaps. In order to identify any unsafe situations, procedures or equipment at work, employers and employees should conduct regular inspections of their tools and work environments.

 

Material Handling Worker SafetyWhat possible risks exist for workers?

Workers usually blame a large portion of their injuries on the weight and bulk of the items they lift. For instance, about 420,000 workplace accidents in 1999 were back injuries. The typical types of movement that resulted in back problems were bending, followed by twisting and turning.

Other risks include equipment of different kinds, falling objects, and incorrectly stacked materials. Your staff should become aware of the following potential injuries that can result from manual material movement:

  • Strains and sprains caused by lifting and carrying loads that are either too heavy or too large or simply lifting loads incorrectly
  • Fractures or bruising brought on by being hit by objects or getting stuck in small spaces/pinch points
  • Cuts and bruises brought on by carelessly stored objects that can shift and fall, or by improperly cutting ties or other securing mechanisms

 

What safety measures should workers follow while handling materials manually?

Material Handling Worker Safety

Workers should fasten handles or holders to loads when manually transporting them. Workers should also always utilize safe lifting procedures and wear the right personal protection equipment. The following assistance should be sought by workers to avoid injuries caused by large loads:

  • When a cargo is so heavy, workers struggle to lift or hold it
  • When workers are unable to see through, around or over a load
  • When workers are unable to carry a load securely

When moving goods manually, the following personal protective equipment helps avoid accidents:

  • Gloves or other hand and arm protection for loads with sharp or rough edges
  • Eye security and protection
  • Safety boots or shoes with steel toes
  • Metatarsal bone guards made of metal, fiber, or plastic to shield the instep region from impact or compression

 

What safety measures should workers use when mechanically moving materials?

Material Handling Worker Safety

Employee injuries are increased when goods are moved and stored by mechanical means. Both manual handling safety issues and safe equipment operation procedures must be top-of-mind with all workers.

When moving materials mechanically, workers should make sure that the type of equipment they employ is appropriate for the weight, size, and shape of the material being moved. All material handling equipment has rated capabilities that specify the maximum weight and usage circumstances that can be safely handled by the device. Employers are responsible for ensuring that each piece of equipment has a capacity rating and that it is not exceeded, with the exception of load testing.

Material Handling Worker SafetyEven if they are familiar with powered equipment, personnel should exercise caution when stacking and storing materials. Workers must perform the following when using a powered industrial truck to pick up items:

  • To reduce the risk of the truck tipping or the load falling, center the load on the forks as close to the mast as acceptable
  • Do not overload lift trucks as it reduces control and increases the risk of tipping
  • Never overload a counterbalanced forklift by adding extra weight to its back end
  • When traveling, adjust the load to the lowest position
  • Comply with the operational guidelines provided by the truck’s maker
  • Whenever possible, pile and cross-tier all stacked loads correctly

 

Train To Be Prepared

Material Handling Worker Safety

Employers can lower the number of workplace accidents caused by manually moving, handling, and storing products by following certain simple safety rules like good ergonomics, standard fire safety precautions, and keeping aisles and pathways clean.  Instructional training and guidance can not only educate to avoid worker injury, but save time in getting the work done effectively and efficiently.

Material Handling Worker Safety

 

 

Employers must also train workers about how to operate equipment safely when handling materials in order to reduce the frequency of accidents related to it. This includes understanding how to utilize tools like conveyors, cranes, and slings safely and effectively in addition to motorized industrial trucks.

 

Material Handling Worker SafetyIt is recommended that employers establish a formal training program to teach workers how to recognize and avoid materials handling hazards. Instructors should be highly knowledgeable in safety engineering and materials handling and storing. The training should reduce workplace dangers by stressing the following factors:

  • Dangers of lifting without proper training
  • Avoidance of unnecessary physical stress and strain
  • Awareness of what a worker can comfortably handle without undue strain
  • Use of equipment properly
  • Recognition of potential hazards and how to prevent or correct them

 

Customer Equipment Company, empathizes with any Material Handling Shipping and Storage issues you may be experiencing. When using us as a supplier, please work closely with your CEC Customer Representative, to make certain your order is fulfilled in an expedient and efficient manner.

 

Visit www.cec.mhs.com To Select From A Large Variety of
Custom Equipment Company’s Material Handling Products,
Plus Customized Items To Meet Your Specific Needs.

 

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Material Handling – The Lifeline For Shipping and Storage

Material Handling
Click On The Links Below To See Some of Custom Equipment Company’s
Material Handling Products
► Pallets ► Forklifts ► Powered Lifts ► Person Lifts
► Pallet Jacks ► Rack and Shelving ► Hydraulic Carts ► Dock Equipment

Material Handling Shipping and Storage

Material Handling – The Lifeline For Shipping and Storage, has never been more important since the beginning of the pandemic which brought shortages of goods and services. It showed how important material handling within the supply chain is to our daily lives. The supply chain is simple to ignore because of the perceived simplicity with which goods typically show up on our doorsteps and store shelves.

In reality, the supply chain is a hugely complicated series of material handling procedures that entail everything from the acquisition of raw materials through shipping, distribution and storage.

Material handling is a key component of this process. Read further to learn what material handling is, why it’s necessary, and what tool requirements help it to work well.

What is Material Handling?

Material Handling Shipping and Storage

The short-distance movement of items either within or between buildings with a transportation vehicle or apparatus is known as material handling. It involves tasks like loading and unloading vehicles, assembling unit loads from individual goods on pallets, pulling merchandise off shelves for shipping and so much more.

A supply chain cannot exist without material handling. Before it can help to create final products, raw materials must be obtained, have reliable transportation and good preparation for shipping. For transportation, products are put into groups and then onto trucks. When they get to the warehouses, they need to be unloaded, processed, and stored on racks. Finally, they must be taken from storage and made ready for distribution when it’s time to ship.

Material Handling Shipping and StorageMaterial Handling Is Crucial

To ensure that materials reach their destinations without damage, every step of the supply chain must have careful scrutiny. To make moving goods and materials throughout production and storage facilities as efficient as possible, material handling operations must be succinct and precise.

A strong material handling system can increase customer satisfaction, cut costs and lessen the likelihood of mishaps and product or property damage.

When the system is successful, products are simpler to locate, orders are filled more precisely and there are fewer worker accidents and injuries when a well thought out material handling system in place.

 

Material Handling Shipping and StorageKeys To Successful Material Handling

  • Planning: To maximize efficiency, every material handling process should be thoroughly planned.
  • Standardization: Without sacrificing flexibility, the techniques, tools, and software required for material handling should be a standard part of the plan.
  • Work: To increase efficiency, material handling activities are as straightforward as possible. Shortening routes, grouping similar products for transport and other methods are in place to reduce unnecessary movement.
  • Ergonomics: Planning material handling tasks and procuring equipment takes into account the strengths and weaknesses of workers in order to ensure their safety.
  • Unit load: To maximize the effectiveness of moving, combine individual objects into unit loads (for example, on pallets).Material Handling
  • Use of space: Make efficient and effective use of all the accessible space. Make good use of vertical spaces and keep storage rooms clean and in good order.
  • System: In order to create a single, integrated operational system, all material handling operations should be coordinated.
  • Automation: To increase productivity and ensure worker safety, automation is part of material handling procedures as much as possible.
  • Environment: Environmental effect and energy usage should be taken into consideration while designing material handling systems.
  • Life cycle cost: Systems and equipment for material handling should go through a complete lifetime economic study.

Material Handling Process

Transportation

It is common for material handling to include transporting very big, heavy, or bulky objects. Modern technology makes it possible to accomplish the operation more quickly and carry fewer loads manually by using a range of tools.

Material Handling Shipping and Storage

Cranes, conveyors, forklifts, or pallet jacks assist to move goods. To make them easier to transport, consolidate into unit loads on various types of pallets. Pallets have space underneath for a forklift or pallet jack’s forks to fit.

Storage

Pallet rack shelving keep pallets easily accessible to forklifts and other equipment while increasing storage capacity. Efficient shelving will maximize vertical real estate and free up floor space.

Protection

Industrial packaging is crucial for keeping goods safe during storage and transit. To keep products that are especially brittle intact throughout the supply chain, cushioning and stress absorption solutions may be required. Temperature control is frequently necessary for medical and pharmaceutical supplies and equipment. For particular requirements, several businesses offer options for custom packaging design.

Material Handling Shipping and StorageMovement of Materials Along The Supply Chain

Every step of your company’s supply chain, from manufacture to distribution, involves the flow of materials. Here’s a breakdown of that supplier chain in greater detail…

Manufacturing

You must move and manage finished goods and incoming shipments within your factories and storage areas during the manufacturing process.

Transporting

The manufacturer will deliver the goods to an internal warehouse or a wholesaler. For convenient, easy shipping, the items must be handled and organized as units (perhaps on pallets).

Material Handling

Storage and warehousing 

In order to store the goods until they are required by the supplier or retailer, they must be offloaded safely and effectively. They also need to be moved internally within the warehouse to different storage racks or shelving.

Distribution 

The supplies must be packed and assembled into shippable units before being loaded onto trucks for distribution to merchants or customers.

 

Material Handling Shipping and StorageMaterial Handling Tools Necessary
For Optimal Shipping and Storage

Short-distance transportation of commodities (by transporters, warehouses, or distributors) necessitates a significant amount of material handling machinery, transportation, and even automated systems.

Forklifts and Lift Trucks

The forklift or lift truck are likely the most common material handling vehicles. Over a quarter of a million lift trucks are sold each year in North America alone, making them a standard in every warehouse.

Material Handling

 

Pallets and Packaging

Pallets and other packaging enable your personnel to transport large items and loads using a pallet jack or casters while keeping products secure and organized for shipping.

Hoisting Equipment

It is important to maintain some type of lifting equipment, such a crane, winch or jack to make sure of proper accessibility if a warehouse has more vertical levels than a forklift or truck can easily access.

 

Material HandlingRobotics

AGVs (automated guided vehicles) and sorting robots are only two examples of the computer-driven equipment that is becoming prevalent in warehousing and materials handling.

 

Three Crucial Material Handling Rules

Set up reliable material handling solutions across your entire organization if you want to streamline your logistics process.

Material Handling1. Use uniform unit loads across the whole supply chain.

Use the same size and format for all of your unit loads for best efficiency. Palletize your freight for easy processing with pallet trucks, winches, and jacks. Use gas or liquid containers that work with the transportation and storage facilities of your suppliers.

Warehouse Management and Maintenance2. Utilize space

Make sure to make advantage of every square inch of your warehouse. In order to enhance the cubic area of your warehouse space, you must also think vertically.

3. Apply Ergonomics

Without the right tools and assistance, humans cannot lift or organize large things. Failing to remember this can result in unnecessary staff injuries. A single warehouse worker may easily load a truck with the use of hand trucks, pallets, pallet jacks, platform trucks, dock equipment and the appropriate process.

Warehouse Management and MaintenanceIn Conclusion

To maintain material control and product safety during each stage of its trip, you must pay close attention to shipping, logistics, and material handling.

Your products and goods’ trip to their final destination is more than simply the truck, the road and the few feet it takes to get from a truck to a warehouse.  It involves a concerted effort and process to succinctly achieve safe and secure delivery goals.

You must make sure that you follow a timeline and strategy. There is very little potential for anything to go wrong because everything is taken into account and the majority of possibilities are planned and plotted out. 

Material Handling

Customer Equipment Company, empathizes with any Material Handling Shipping and Storage issues you may be experiencing. When using us as a supplier, please work closely with your CEC Customer Representative, to make certain your order is fulfilled in an expedient and efficient manner.

 

Visit www.cec.mhs.com To Select From A Large Variety of
Custom Equipment Company’s Material Handling Products,
Plus Customized Items To Meet Your Specific Needs.

 

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Packaging and Logistics

Packaging and Logistics
Click On The Links Below To See Some of Custom Equipment Company’s
Packaging and Logistics Products
► Bulk Collapsible Containers One-Way Pallets ► Bins and Totes ► Conveyor Tables
► Storage Retrieval Systems ► Platform Trucks Convertible Hand Trucks Motorized Carts
Custom Equipment Company also offers Automated Storage Retrieval Systems.  Click here for more information.

Bulk Containers

Custom Equipment Company (CEC) is a national provider of packaging and logistics solutions, not merely a material packaging business. Along with our warehouse and fulfillment partners across the country, our logistics experts have not only handled challenging shipping and scheduling issues, but supplied packaging and logistics tools and equipment to assist others.

We’ve been doing it for 45 years.

We provide our clients with help by removing the headaches of logistics scheduling, fulfillment and channel compliance, thanks to the depth and assortment of our products and resources.

Packaging Equipment and Solutions

CEC can provide all of your Material Handling and Packaging needs. These include Pallets, Pallet Trucks, Forklifts, Packaging Accessories, Cranes, Hoists, Carts, Bulk Containers, Totes, Bins and so much more!

Packaging and LogisticsFor all products and purposes, we provide packaging solutions for large industrial complexes or small businesses. Our solutions are designed to have a smaller overall financial and environmental effect. Here are a few of our various packaging items listed below…

  • Pallets (Standard and Custom)
  • Pallet Trucks
  • Forklifts
  • Order Pickers
  • Bulk Containers
  • Conveyors
  • Totes
  • Bins
  • Stretch Wrap
  • Stretch Wrap Machines
  • Cranes
  • Hoists
  • Carts
  • Dollies
  • Hand Trucks
  • Platform Trucks
  • Labels
  • Straps
  • Packaging Accessories
  • And More!

 

Please take a look at our Online Catalog! We offer Free Quotes! Feel free to reach out by phone (855)905-0875 or email Sales@cecmhs.com

 

Custom Solutions That Meet Your Specific Needs

Not every business has the same requirements for their material packaging needs.  CEC can provide customized options to fit your prioritized process and accomplish your specific goals.

Packaging and Logistics

Custom items include…

  • Kitting
  • Staging
  • Special Custom Pallets
  • Conveyors
  • Storage Retrieval Systems
  • Protective Packaging
  • Package Dunnage Custom Designs
  • Powered Utility Carts
  • Fabrication
  • Repair Equipment
  • Maintenance Tools
  • Power Washing and Cleaning
  • And More!

Freight Logistics and Solutions

Packaging and Logistics

Custom Equipment Packaging and Logistics solutions help provide your firm with timely delivery of your packages from the origination point to their final destination. To safeguard packing and cut expenses, we can assist in using the right tools and equipment, plus master shipper analysis, pallet loading and container optimization.

In order to discover the most affordable freight rates that suit your demands, we may also tap into our broad network of contacts from freight forwarders to custom brokers and couriers, be they domestic or abroad. Once your goods and packaging have been delivered from out of the country, we can make contact with nearby, convenient freight forwarders to arrange speedy delivery of the goods to your destination.

 

Packaging and LogisticsFreight Packaging Optimization

From the shipping point to the delivery destination, in order to reduce future shipping and fulfillment costs, we evaluate premium packaging options from the very beginning of the process. In order to provide the most effective packaging options and logistical procedures at the lowest possible cost, we use cutting-edge shipper optimization tools and techniques.

We have access to a variety of packing alternatives as a packaging and logistics company, including shipping pallets. We are aware of the most efficient methods to transport your items securely and affordably.

 

Custom and Standard Pallets

Packaging and Logistics

A pallet is absolutely required to give a solution toward sturdy foundation for your products and a way to transport them. Although they can be used separately, pallets are typically utilized with outer packaging.

World class state of the art distribution centers, warehouses and manufacturers look at custom pallets as capital expenditures. This type of equipment is business depreciable and vital to their business model.

Packaging and Logistics

 

Custom Equipment Company develops plastic pallets, designs and tooling for corporations in a variety of industries. Our sales team works with our customers to determine the feasibility of the project and assist with Return On Investment analysis (ROI).

Packaging and Logistics

Based on detailed analysis, our engineers develop a proposed pallet design. The designs presented as 3-D diagrams. This is to help our customers better visualize their ideas and how the finished product will look. If the concept passes we move forward with a prototype. This to make sure the pallet meets all of the requirements. The prototype is put through real world rigorous testing. This simulates worst case scenarios that the pallet will have to withstand. Our experience and knowledge in this process ensures a return on investment that is vital to your business. If your company is in need of a custom pallet solution, contact us at Custom Equipment Company.

CEC offers a variety of lightweight and paper-based pallets in addition to industry-standard pallets made of wood, steel, and plastic.

 

Packaging and LogisticsCEC Has Answers

Practical, efficient and effective packaging and logistic solutions are provided by Custom Equipment Company. We offer every component necessary to build a full packaging solution, making the logistics of shipping affordable and satisfactory.

Each and every customer receives a unique final product, but the goal is always the same: To provide an optimum packaging solution that lowers overall costs and has a smaller environmental impact.

 

Customer Equipment Company, empathizes with any Packaging and Logistics issues you may be experiencing. When using us as a supplier, please work closely with your CEC Customer Representative, to make certain your order is fulfilled in an expedient and efficient manner.

Visit www.cec.mhs.com To Select From A Large Variety of
Custom Equipment Company’s Material Handling
Packaging and Logistics Products.

 

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Environmental, Health and Safety

Environmental Health and Safety
Click On The Links Below To See Some of Custom Equipment Company’s
Environmental Health and Safety Products
► Asset Protection Social Distancing ► Spill Containment ► Security Gates
► Gas Cylinder Handling ► Collision Awareness Work Positioners Safety Floor Tape

Environmental Health and Safety (EHS) standards are something everyone in a company has a responsibility to uphold for proper workplace safety. Although laws require businesses to adhere to a particular set of safety standards, many go above and beyond these regulations. For safety standards and procedures to be effective, they must be in place for everyone to follow.

Environmental Health and Safety

 

Being knowledgeable about typical risks and safety procedures provide your staff the tools they need to take safety precautions at work. Employers can avoid accidents and keep workers safe by spotting and anticipating hazards.

 

EHS Compliance

Compliance with Environmental, Health, and Safety regulations isn’t every business’s top priority. Some managers do not concern themselves with it exclusively. They consider it just another small facet of managing the business.

The issue is that your company cannot afford to take EHS compliance casually. And you’re in trouble if you’re asking, “Wait, what is EHS compliance?”

Managing compliance might seem like a difficult assignment when managers are short on time and resources. You need to be more knowledgeable about compliance if you want to keep up. What it is, why you need it and its requirements are what follows.

What Is Environmental Health and Safety?

Environmental Health and Safety

Let’s start by answering the most fundamental question: What is EHS?

Business owners and managers should discuss environmental, health, and safety issues. It involves the collection of rules, policies, and workplace practices to safeguard employees’ welfare.

To protect your employees and the general public, your company must adhere to industry regulations like OSHA, the Occupational Safety and Health Administration. This list is explicit to EHS compliance. It is not only a moral requirement, it is also the  law. Businesses that do not comply face inspections, disciplinary action and negative public relations.

The Importance of Environmental Health and Safety

Even while rules and regulations are a big part of abiding to safety measures, EHS compliance is also a duty to your employees and consumers.  For EHS compliance to protect your employees and the general public, your company must adhere to industry regulations like OSHA.

Why It’s Important

Environmental Health and Safety

Not only is it important, it’s a pledge to treat your staff and clients with consideration and respect. It’s a dedication to providing better work for your clients and to staying on the cutting edge in your business.

Customers today are more socially conscious than ever. Before handing businesses their hard-earned money, they do their research. Therefore, it benefits your business’s reputation to take the time to innovate on sustainability and safety issues.

Financial responsibility also supports compliance. The cost of cleaning up accidents increases as you experience more mishaps. When you can completely avoid those accidents, you save on penalties and workers’ compensation costs. Instead, you can apply your money to produce superior goods and services, and avoid hurting your bottom line.

Your Organization’s Responsibilities

Environmental Health and Safety

According to OSHA guidelines, it is the employer’s duty to ensure a secure workplace. Practically speaking, that can take many different shapes.

For instance, it’s your responsibility to frequently examine your workplace to make sure that it complies with OSHA regulations and is risk-free. However, you also need to give your employees the proper safety training, PPE, and tools that are secure and up to date.

This holds true for all situations, including secure chemical storage, the removal of respiratory dangers, personnel health inspections, and routine equipment maintenance and inspection.

Abiding EHS Rules

The first step in successfully complying with the law is to determine which regulations apply to you. It helps to designate a special person for this job, and make sure they are familiar with the legal responsibilities and ramifications.

Remember that laws frequently change, so you should get in the habit of checking for updates.

Environmental Health and Safety

Assess how your workplace conforms to requirements from there. Now is the time to get it in shape, if it isn’t already. Conduct routine inspections, instruct your staff in safety protocols and assess compliance.

If necessary, invest in technologies that will make compliance-related chores easier. Investing in staff safety is worthwhile.

Create an ongoing compliance process if you haven’t already. No matter what, someone should be in charge of ensuring you remain compliant. Additionally, if your workplace isn’t compliant, there should be measures in place to deal with it.

Putting EHS Compliance To Work For You

It is insufficient to be able to respond to the question, “What is EHS compliance?” To meet the challenge and ensure the safety of your employees, you must be ready.

Obtain an OSHA Business handbook or EHS software solutions to address your most pressing issues.  This way, you can stay on top of the little things while concentrating on what really matters: Your employees.

The OSHA Inspection Preparation Checklist

Environmental Health and SafetyYou won’t get advance notice if an OSHA inspection takes place at your facility. The best approach to get ready for an inspection is to have an active, regularly evaluated health and safety program.

To assist you in conducting assessments, the checklist below includes a broad variety of safety subjects that are commonly part of routine OSHA inspections. Skip over topics that don’t concern your facility. When you’re done, you’ll be able to identify your safety’s strong points and weak points.

 Recordkeeping

  • A record of all injuries and illnesses (other than those only requiring first aid) are in the OSHA 300 log.
  • Employee training records are available for review.

Written Programs

  • A  Hazard Communication Program document of guidelines exists and Safety Data Sheets (SDS) are accessible to employees.
  • The confined space program, including procedures for obtaining permits and entering permit-necessary confined spaces, is documented.
  • The lockout/tagout program is clearly written so employees know how to de-energize equipment.
  • A written respiratory protection program lays out the rules of selecting, testing, wearing, storing, and cleaning personal protective equipment (PPE).

Safety and Health Program

  • An active safety program exists for maintaining employee safety and health, and it’s clear who is in charge of this program.

Employer Posting

  • The mandatory OSHA Job Safety and Health Protection Poster is prominent where employees can see it.
  • Emergency phone numbers are easily and clearly accessible.

 First Aid

  • First aid kits are available in all work areas. Someone is responsible for refilling these on a regular basis.
  • Eyewash stations, sinks, and/or showers are available for flushing the eyes or skin after exposure to harmful substances.
  • Employees have received appropriate first aid training and instructions about what to do in an emergency.

Fire Protection

  • The fire alarm system is certified and tested annually.
  • All fire doors are clear from obstructions.
  • Fire extinguishers of the appropriate type mount in accessible locations.
  • Recharge fire extinguishers are regularly, and note on the tag.

Personal Protective Equipment

  • Appropriate PPE such as face, head, eye, hand, and foot protection are available for employees who need to wear it to safely perform their jobs.
  • Procedures exist for testing, storing, and cleaning of PPE.

General Work Environment

  • The workplace is clean and sanitary.
  • Organization in the workplace — Tripping hazards and other problems come along with a messy workplace do not exist.
  • The minimum amount of restrooms are accessible to all employees.

Walkways

  • All aisles are appropriately marked and unobstructed.
  • Covers and repairs to holes in the walking surface, so people can walk safely.
  • Use non-slip materials are on wet surfaces to improve traction.
  • Walkways that pass by moving equipment or other hazards are in place, so people won’t be susceptible to hazards.

Egress and Evacuation

  • Label and illuminate exit signs, so they’re always visible.
  • Enough exits exist so people can leave quickly during an emergency.
  • Indicate all doors and routes that might be mistaken for exits to prevent confusion about their purpose (e.g. “NOT AN EXIT” or “TO STORAGE ROOM”).
  • All exits are free from obstructions.

Ladders

  • All ladders are in good condition and receive maintenance regularly.
  • All employees receive training about how to safely use a ladder.

Hand Tools and Power Tools

  • All tools in the workplace are in good condition.
  • Protect moving parts are to prevent injury.
  • Tool storage is in a secure, dry location.

Machine Guarding

  • Inspections and service to all machinery and equipment occurs on a regular basis.
  • Power shut-offs exist within reach of operators.
  • Emergency stop buttons are red.

Lockout/Tagout

  • Procedures require that all equipment is de-energized or disengaged and locked out during maintenance or cleaning.

Welding and Cutting

  • Inspect compressed air gas cylinders on a regular basis to check for leaks, rust, or defects.
  • Signs clearly stating no smoking, matches, and other ignition sources are posted.
  • PPE including eye protection, helmets, goggles and hand shields meet standards.

Compressors/Air Receivers

  • Every receiver has a pressure gauge and at least one automatic safety valve.
  • There is a current operating permit.

Compressed Gas Cylinders

  • Labels on all cylinders are legible to identify their contents.

Forklifts

  • Employees who operate forklifts receive proper training for the trucks they operate.
  • Untrained employees are not allowed to operate forklifts.
  • Forklifts have warning horns loud enough to be above normal noise levels.
  • Brakes can bring trucks to a complete stop even when the truck has a full load.

Confined Spaces

  • Permit-necessary confined spaces are only entered with the proper permit and according to the procedures of the confined space program.
  • Have regular testing of the atmosphere before and while people are inside a confined space.
  • An attendant is posted outside confined spaces while work is performed in case of an emergency.
  • Respiratory protection is necessary if the atmosphere is unsafe.
  • If an emergency occurs, responders only enter the confined space with respiratory protection and a lifeline.

Environmental Controls

  • All work areas have adequate lighting.
  • Work areas have appropriate ventilation systems.
  • Hazardous substances such as blood and infectious materials are identified.
  • Water for drinking, cooking, and washing is potable.

Flammable and Combustible Materials

  • Proper storage containers and methods are used to prevent spontaneous combustion of materials.
  • All combustible waste, debris, and scrap is stored in metal containers and removed from the worksite appropriately.

Hazard Communication and Handling Dangerous Substances

  • Employees are trained so they understand hazards, can read SDSs and labels, and know how to safely handle chemicals such as acids, bases, caustics, etc.
  • Employees who handle hazardous chemicals must wear appropriate PPE.
  • There is a comprehensive list of hazardous substances used in the workplace and the corresponding SDS for each chemical.
  • Employees are trained so they understand OSHA’s blood borne pathogens standard.

Electrical

  • Electrical equipment is installed appropriately and receives regular maintenance.
  • Post the necessary labels of electrical hazards on equipment.
  • Employees who will work on or near electrical equipment have received proper training.
  • Temporary wiring such as flexible cords does not cause a tripping hazard.

Noise

  • Noise levels in the workplace do not exceed 85 decibels.
  • In locations where loud noises occur, employees wear hearing protection.

Pipe Indentification

  • Outlets and taps attached to pipes with nonpotable water are marked as unsafe for drinking, washing, etc.
  • Where colored painted bands or tapes are used on pipelines, they are spaced at appropriate intervals and at outlets, valves, and connection points.
  • Post a color code diagram for pipes, so employees can see what hazards pipes present.
  • Names and name abbreviations are easily visible on pipe labels.

Transporting Employees

  • Vehicles that transport employees have brakes, lamps, mirrors, horns, windshields, and turn signals and are in good condition.
  • Vehicles have handrails, steps, and other devices to help employees mount or dismount.

In Conclusion

In the end, compliance with Environmental Health and Safety will prove to be extremely beneficial to your business and personnel. Follow the rules and maintain the OSHA checklist, keeping it available not only to the person in charge of compliance, but your entire staff as well. Always be on the lookout for methods and strategies to enhance the safety and welfare of your employees, work environment and overall business.

 

Customer Equipment Company, empathizes with any Material Handling Facilities Management and Maintenance issues you may be experiencing. When using us as a supplier, please work closely with your CEC Customer Representative, to make certain your order is fulfilled in an expedient and efficient manner.

 

Visit www.cec.mhs.com To Select From A Large Variety of
Custom Equipment Company’s Material Handling,
Facilities and Storage, Ergonomics and Custom Fabrication Products.

 

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Material Handling Facilities Management and Maintenance

Warehouse Management and Maintenance
Click On The Links Below To See Some of Custom Equipment Company’s
Facility Management and Maintenance Products
► Custom Facilities ► Mezzanines ► Work Platforms ► Dock Equipment
► Chairs ► Wire Partitions ► Air Curtains ► Traction Mats

The Importance of Facility Management and Maintenance

Material Handling Facilities Management and Maintenance is a vital part of shipping and storage companies because this is where a significant portion of processing and distribution of products occur.  Since the warehouse is an investment, it is important to understand how it operates and what products are stored there.

Warehouse Management and Maintenance

A warehouse is a commercial space that is for the administration and storage of a substantial proportion of commodities.

In detail, a warehouse is a facility that provides space, tools for handling items, storage racks and a workforce to manage the incoming goods and outgoing goods.  These elements together with numerous other assets and incidentals result in a functional warehouse.

Simply put, a warehouse facility is a storage space within a supply chain’s management system. To allow a shipping agent to distribute shipments to other warehouse facilities or the final shipping destination, the warehouse should be in the most convenient location.

What is Warehousing?

Before being sold or dispersed to smaller warehouses or retail brick and mortar stores, merchandise in storage must be easy to trace and in good condition. This process is known as warehousing.

While small stores and new enterprises short on resources might use a room or a storeroom as a warehouse, huge corporations maintain enormous structures that are specifically made for storing goods.

Facility and Warehouse Management

Warehouse Management and MaintenanceFrom the time inventory first enters the facility until it is sold, rendered outdated, consumed, or transported to another location, warehouse management aims to optimize and regulate the operations and storage of the products in the warehouse.

The goal of warehouse management is to efficiently and effectively coordinate all warehouse processes and activities.  The entire planning and control process for running the warehouse is included in warehouse management.  The management of the operation is ultimately to meet consumer demand.  Planning and controlling operations is essential to ensuring they function properly and deliver the correct goods and services.

Important Considerations For Material Handling
Facilities Management and Maintenance

The management of the warehouse is not an easy undertaking, as it requires careful planning built upon some rock-solid fundamentals. You will achieve fantastic outcomes if you manage your warehouse with these prerequisites in mind.

Warehouse Management With A Focus On Customers

Warehouse Management and MaintenanceIt should go without saying that your warehousing strategy reflect client preferences in addition to your marketing initiatives.  They won’t provide you with management advice for your merchandise. However, a consumer’s product preferences and purchasing patterns help you determine the kind of inventory you should stock in your warehouse. This ensures it is dispatched the right away and no delay in orders occur by operational issues.

It is important to have the proper balance between your productivity and managing the products in accordance with the preferences of the clients.

For instance, if you have a kit pack that is popular with customers and you are getting a lot of orders a priority must be in place.  This helps to optimize warehouse operations, so kit products are in correct order.  This allows swift and effective movement from warehouse locations to be sent ASAP without mistakes.

If you put some effort into optimizing your warehousing procedure, you can provide your clients a better order fulfillment experience.

This customer-centric strategy will give your consumers a simple, hassle-free return or refund policy.  Additionally, a more open shipping tracking system is in place.

Maintain Good Workflow and Control Within Your Facility

Warehouse Management and Maintenance

It’s not as difficult to know what has to be done, as it is to put that knowledge into practice.  If you develop a plan of action for your personnel with their different yet common end results, you can assure the plan and skills are successful.

You must establish appropriate protocols, guidelines, and workflows for the warehouse personnel to follow.  This makes certain everyone collaborates and works toward a single objective.

Design A System That Can Accommodate Altering Conditions

Material Handling Facilities Management and Maintenance workflows, procedures, and regulations are necessary, but it’s also crucial to be able to change tactics immediately and go in the direction of the best strategies.

Your data may suddenly reveal that the trends are shifting, in which case you will need to change all or a piece of your workflow. The team as a whole, as well as the warehouse management system, should then be able to adapt to a different plan of action.  This results in the least amount of confusion possible during changes in procedures.

Let The Data Show You The Way

Warehouse Management and Maintenance Work OrderInstead of deciding before you see the data, plan after you have seen the data. It is essential to let your data show you the way.  This is regardless whether it be customer behavior or information on the performance of goods, 

Always keep an eye on the information/data even after you make your decision based on it. There will always be something that needs to be better, so never assume that everything will be or is going perfectly. Because of this, managing a warehouse is not a position in which you can be lax and allow things to occur naturally.

Preventative Maintenance

You must take into account a number of factors in order to implement a preventative maintenance plan for your warehouse. To manage preventive maintenance, you must either assemble a team or teach your current employees.

Due to the fact that after receiving training, your staff will be better equipped to execute the preventative maintenance plan you have chosen to undertake and will be more productive and profitable as a result. When they carry out the preventative maintenance plan, they will also be aware of the required safety procedures and rules.

Regular Maintenance

Warehouse Management and MaintenanceIt is crucial for you to have a preventative maintenance plan that will help you structure your maintenance and give your managers and employees the knowledge they need to stay ahead of the game.

A strong strategy has unique tactics for each potential problem and takes into account the various ways warehouse maintenance could go wrong. Therefore, effective preventive maintenance is scheduled maintenance that includes a plan to be followed when everything goes according to plan and a backup plan in case of emergencies or when things don’t go as expected.

You can remain knowledgeable and make sure that your management always knows what to do by creating a warehouse maintenance plan. In order to preserve transparency and accountability, planned maintenance also entails keeping a preventive maintenance schedule and checklist on hand at all times and updating them as needed. Additionally, it guarantees the longevity of your assets and the security of your storage.

Have A Checklist

A warehouse maintenance checklist must be kept up to date in real-time and continuously updated to ensure the wellbeing of your employees and the cleanliness of your storage facility. This would not only save your company a lot of money on repairs, but it would also make the workplace safer and expose your staff to less risks. 

The following tasks should be given priority and be included on the warehouse maintenance checklist, according to a good warehouse preventative maintenance plan:Warehouse Management and Maintenance

  • Fully functional machinery and equipment
  • Functional employee facilities
  • Clean and unencumbered loading/unloading zones, corridors, stairways, and ramps
  • Regularly updated floor plan
  • Pest control in the warehouse
  • Safe and functional electrical wiring and lighting
  • Appropriate ventilation system
  • Monthly inspection of the warehouse and the effectiveness of the preventive maintenance plan
  • Functional safety equipment and gear
  • Items in organized, safe manner
  • Plans and procedures to address hazardous situations
  • Fire exits and toxic areas clearly marked
  • Fragile items labelled accordingly
  • Safety and fire drills conducted

The Value of Proper Material Handling
Facilities Management and Maintenance

Avoiding a mishap is much simpler than dealing with the catastrophe that results from not taking precautions. Preventive maintenance reduces the likelihood of such breakdowns and stops accidents like this from happening.

A Wise Investment Is Preventive Warehouse Maintenance

Preventive maintenance is nothing less than an investment because it offers you so many benefits and has such a great impact on your cost savings and eventual earnings. Because you save money in so many different ways, it guarantees that whatever you spend on a preventive maintenance solution will be returned to you multiplied by many times over. Dock doors and forklifts, two significant assets found in warehouses, may be very expensive to fix when they break down or cease working properly.

Furthermore, even if you rent your warehouse rather than own it, you would still need to invest in its upkeep because you are the tenants. This is because doing so will stop any significant damage to the warehouse, as well as any disputes with the landlord and any fines for property destruction.

Better To Be Safe, Than Sorry!

The safety of your personnel, as well as the security of your goods and assets, depends greatly on warehouse maintenance. All of your things are meant to be safe at a warehouse. It ceases to be that “safe” if your possessions begin to rot, break, or otherwise be ruined.

Preventive maintenance guarantees the security of your goods and assets as well as the safety of your staff. In the event that something still goes wrong, the system’s transparency encourages responsibility, and there is always a backup plan that is implemented. A good maintenance program also guarantees that you follow safety regulations, preventing excessive medical/insurance costs and fines.

Poor Performance Can Be Avoided With Proper Planning

Preparation in advance and a sound preventive maintenance plan not only shield against subpar performance but also greatly enhance it. Enjoy increased performance and productivity as well as a significantly longer battery life. For fleets of motive power devices like forklifts to operate at peak efficiency, appropriate maintenance is necessary, and a strong warehouse maintenance plan ensures that. Such forklifts’ batteries deteriorate and suffer permanent damage when they are not properly maintained, which reduces their productivity and raises your maintenance expenses. improvement in the performance and productivity of both your employees and your assets, such as forklifts.

With the right maintenance strategy, you can extend the life of these batteries and all of your other assets while also raising warehouse safety. This significantly boosts the performance and productivity of both your employees and assets like forklifts.

Good Warehouse Maintenance Procedures

You must prioritize some tasks and avoid others in order to execute warehouse maintenance management optimally and maximize the benefits received from it.

Plan Ahead!

Warehouse Management and MaintenanceMaking an excellent maintenance plan is the most crucial thing to remember. Everything that occurs and all the advantages you enjoy are dependent upon this strategy. Thus, before creating the ideal preventative maintenance plan, you must be sure to consider, then think some more. Make sure every inventory item is accounted for as you plan. This will guarantee that all of your assets receive the upkeep they need.

Keep Your Staff Up to Date

It’s crucial to involve your management and staff in the organization and carrying out of your maintenance. They should be involved from the start since they will be the ones at the center of everything. This guarantees they are aware of what is happening, feel significant, and have a stake in it.

Follow The Schedule

Warehouse Management and Maintenance

Finally, you must make sure that you follow the timeline and strategy. There is very little potential for anything to go wrong because everything is taken into account and the majority of possibilities are planned and plotted out. There is always a backup plan for reactive maintenance to utilize if something does go wrong due to unanticipated events.

Put In Place Proven Methods

Adopting best practices would also be part of good facility and warehouse upkeep.  These consist of:

  • Efficient means for picking up products
  • Reduce steps when possible
  • Rely on experience, not written instructions
  • Store required products for convenient access
  • Re-evaluate processes regularly to update as needed
  • Allow only one SKU per item
  • Make warehouse safety top-of-mind
  • Share information with your team
  • Have a back-up plan
  • Encourage employee feedback

Don’t Do This

Warehouse Management and MaintenanceThere are some things you should stay away from when performing effective facility and warehouse maintenance.

  • Pallet rack installation errors
  • Poor dock door condition
  • Loading dock safety short cuts
  • Forklift battery and forklift malfunctions

In Conclusion

In the end, maintaining your warehouse properly may prove to be more beneficial to you than you might expect. This is only possible with careful planning, the creation of preventative maintenance schedules and checklists, and actual adherence to those schedules and checklists. Always be on the lookout for methods and strategies for facility and warehouse maintenance.

 

Customer Equipment Company, empathizes with any Material Handling Facilities Management and Maintenance issues you may be experiencing. When using us as a supplier, please work closely with your CEC Customer Representative, to make certain your order is fulfilled in an expedient and efficient manner.

 

Visit www.cec.mhs.com To Select From A Large Variety of
Custom Equipment Company’s Custom Packaging,
Facilities and Storage, Ergonomics and Custom Fabrication Products.

 

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Bulk Container Storage and Shipping Sustainability

Bulk Containers

Container Sustainability
Means Less Commercial Packaging Waste

Bulk Container Storage and Shipping Sustainability has become more vital than ever before.

Business and industrial packaging waste is produced on a massive commercial scale by large corporations.  Cardboard boxes, single-use drums, wooden pallets, and other forms of packaging used in business supply chains account for the majority of waste generated in the United States.

Container Waste

Every year, more than 4 million tons of commercial waste and debris enter marine ecosystems.  It is predicted that by 2050, there will be more industrial waste in the oceans than fish. Major corporations will provide much of this when they discard single-use packaging.

According to recent trends, a large majority of consumers believe it is important for businesses to implement changes that will positively affect and reduce harm to the environment.  Many would change their consumption habits to reduce their impact on the environment, while others have gone so far as to paying higher prices for products made with sustainable materials.

Because the most significant source of waste in our country today is commercial waste from large businesses using non-sustainable packaging and storage materials, Custom Equipment Company provides sustainable and reusable packaging that companies can use over and over again to meet their material packaging, storage and shipping needs.

Bulk Container Sustainability

Bulk Container

Fortunately, many business models are shifting to reusable shipping supplies like Bulk Containers as viable alternatives. Rather than simply creating recyclable products that will end up in landfills regardless of the manufacturer’s intentions, it is a better idea to set up systems that will significantly reduce the amount of waste.  Bulk Containers work effectively to this end.

Custom Equipment Company offers an extensive selection of bulk containers ideal for a broad range of material handling applications and support large weight capacities up to and beyond a ton.  These industry-leading reusable containers generally allow you to ship, store and handle your products with ease while increasing your operation’s productivity and profitability.

These tough, recyclable plastic and metal bulk containers are designed to give businesses an affordable alternative to ship goods.  Instead of buying disposable boxes for shipments and storage, use our durable bulk containers instead.  They will last for years even in difficult environments.

 

Containers, Bins and TotesStorage and Shipping

Our Heavy-Duty Collapsible Bulk Containers have load capacities up to 2,500 lbs.  They collapse flat in seconds.  They stack for storage and return shipment.  This optimizes space usage and saving money on returned freight.  Hand-hold areas on panels provide a comfortable grip for panel movement.  In addition to automotive and other packaging applications, these can also contain resins, preforms, food, granular products and other bulk solids.

Industrial container designs are available for the transport and storage of bulk liquid and granulate substances (i.e. Chemicals, food ingredients, solvents, pharmaceuticals, etc.).  Fixed Wall Bulk Containers stack with fork pockets.  They move using a forklift, pallet jack or other material handling equipment.

 

Things To Consider
When Looking For Bulk Containers

Bulk Containers

Bear in mind these basic characteristics
when purchasing bulk containers…

 

  • Compatibility: Will the container need to stack with others that are already in your, or your customer’s plant?
  • Stackability: Will you be stacking one full container on top of another? Note the stacking height restrictions.
  • Return Ratio: Some containers fold down to a lower height than others, saving space and freight charges on return trips. Example – 3:1 ratio means 3 collapsed units equal the height of 1 erect container.
  • Collapsibility: Don’t need to collapse a container? Choose from numerous fixed height models.
  • Drop Doors: These are the small fold-down doors on some of the walls. They allow easy, ergonomic access to contents.
  • Latch Style: Some containers offer snap-lock style latches to easily open and close drop doors and to easily collapse walls. Heavy-duty models offer post & pocket latches that are less prone to damage.Bulk Container Lids
  • Lids: Optional lids protect contents from dust and damage. Stack containers with or without the lids.
  • Special Conditions: Always consider testing a container under actual conditions to determine suitability.

 

Custom Equipment Company Has The Answers

Since 1979, Custom Equipment Company has worked with companies of various sizes  and has earned their trust. In order to enhance the effectiveness of your supply chain, we can offer experienced advice on the ideal shipping containers for your operation as well as ways to streamline your material handling procedures.  Here is what you can gain from working with us…
Bulk Container

  • Wide Selection – We have the most comprehensive selection of reusable transport packaging, so we have bulk containers with all the characteristics you require, such as insulation, four-way fork pallet bases, secure lids, discharge valves, collapsible walls, and more.
  • Excellent Customer Support – After you receive your order, we are accessible to answer any questions you may have about our products. We also provide quotations promptly.  Our goal is to establish a mutually beneficial long-term partnership.
  • Quick Turnaround Times – Because we have a large stock of bulk containers coming from various locations around the country, we can typically deliver orders in just a few business days.  This helps to reduce freight expenses.
  • Low Prices – In the end, it’s all about getting the most for your money. We are skilled at creating the great value.  We purchase bulk containers from all of the top producers providing the most competitive costs because of our purchasing power, utilization of manufacturer competition, partnerships, and experience.

 

Custom Equipment Company provides many types of bulk containers.
We are certain that we have just the perfect kind of container for your operation,
regardless of your industry or the size of your logistics project.

 

Visit www.cec.mhs.com To Select From
A Large Variety of Custom Equipment Company’s Containers or
Choose From These Popular Items Below…

Bulk Collapsible Containers

Bulk Containers

Bulk Collapsible Containers are medium-duty material handling containers having a long life under general purpose conditions and repeated use. These bulk containers offer superior quality and value, and are also in stock and readily available for immediate shipment.

Because they are high-density polyethylene, these 1,800 lb.-capacity containers are built to provide years of service under tough conditions.

They are stackable, easy to assemble and knockdown, 100% recyclable, and save on storage and transportation costs.

They have pallet jack and 4-way forklift access for secure and efficient handling. Drop doors on the sides allow for easy access to contents of the container.

These collapsible bulk containers are ideal for storing and handling a variety of component parts, industrial materials, and commercial supplies.

Click Here To Order Bulk Collapsible Containers

 

 

Bulk Collapsible Container Lids

Shipping protection for heavy-duty machinery, large parts and bulky items. These lids fit all standard 48″ x 45″  and 32″ x 30″ collapsible bulk containers. Useable for multi-use packaging and shipping.  Lids are also great for protecting stored items from weathering and contamination.

*For bulk orders please call for bulk pricing*

*Collapsible Bulk Container Lids 48″ x 45″ are in stock and typically ship within 1 to 2 business days*

Bulk Container Lid

Click Here To Order 48″ x 45″ Lid 

Container Lid

Click Here To Order 32″ x 30″ Lid 

 

Attached Lid Container – Special Clearance Price!

Attached Lid ContainerAttached Lid Containers 27″L x 17″W x 12.5″H are a reusable storage container that’s perfect for use in order picking, closed-loop distribution and storage applications.

Rated to hold 35 lbs each stacked 5 high. Reinforced metal hinge pins for years of smooth lid operation, and padlock eye provides security option.

Textured bottom surface provides a sure grip on conveyor belts.

Click Here To Order Attached Lid Containers 

 

 

 

 

 

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Order Lead Time – More Vital Now Than Ever!

Lead Time

Order Lead Time – Place December Orders NOW!

Let’s start with the Bottom Line…

Order lead time for December orders is NOW!  You don’t want to wait any longer to get caught up in the holiday supply chain melee, and risk getting an order after the first of the year when price increases can come into play.  Give yourself the necessary lead time by ordering now.

What Exactly Is Lead Time?

Calendar

The amount of time that passes from the beginning to the end of any given process is defined as lead time. This is the amount of time that elapses between a customer placing and receiving a product order.

 

 

 

 

Lead Time Management

Lead Time PO

To fulfill orders on time, you need a well-managed supply chain with an inventory control manager who monitors and acts on lead time. As a result, lead time is an important metric for any business.

Do you keep track of your order lead times on a regular basis?  You should because it’s a critical metric for any successful order management specialist and an important part of inventory control. Continue reading to learn what lead time is, how to calculate it, and how to keep it low while increasing sales.

One of the most important inventory control metrics is lead time. It has an impact on all businesses in a supply chain and can cause major problems if it spirals out of control. Calculating, comprehending, and responding to changes in lead time enables a company to avoid losses and fulfill orders quickly, efficiently and effectively.

 

Lead Time In Manufacturing

Attached Lid Containers

Manufacturing lead time, also known as production lead time, is the time it takes between when a customer places an order and when the manufacturer completes it. This includes the time it takes to obtain supplies, manufacture the goods, and ship them.

Supply Chain Lead Time

Every step in a supply chain has an impact on total lead time. Production takes time. So does shipping and any other intermediate steps. As a result, inventory management lead time must be organized and monitored.

After Receipt of Order Lead Time

After receipt of an order, is the point at which the order is received by the supplier. Any actions taken between receipt of order and the delivery of goods are included in the order’s lead time. This starts the production clock and is the first significant number when measuring lead time.

Different Types of Lead TimePlastic or Wood Pallets – Which Is The Right Choice?

Lead time is classified into four types:

  • Customer lead time is the amount of time that elapses between placing an order and receiving the product. Several factors can influence this, including the manufacturing process, shipping method and any customer delays.
  • Material lead time is the time it takes to obtain the materials and supplies required to manufacture a product. This can be influenced by supplier lead times, shipping times and any material delays.
  • Production lead time is the time it takes to complete a product after all materials are received and on hand. The manufacturing schedule, workforce availability and any offline machinery can all have an impact on this.
  • Overall lead time is the total amount of time an order spends in production from beginning to end. It includes both active production time and any time spent waiting for materials or other resources. This metric is frequently used to assess a manufacturing process’s efficiency and to identify potential bottlenecks.

Lead times are an important part of the manufacturing process and can have a huge impact on how quickly products are brought to market. When planning production, businesses should account for all types of lead time to ensure that they can meet customer demand on time.

Lead Time Is Important In Inventory Management

Lead Time Calculator

In inventory management, understanding and controlling lead time is critical. Each step in the supply chain is affected by lead time, which can cause a process to lag behind. This can lead to additional delays with subsequent orders, resulting in ever-increasing lead times and dissatisfied customers.

Poorly managed lead time in inventory management can result in a lack of stock, canceled orders, delays at the online shopping process and ultimately, revenue loss.

Calculate Lead Time

Calculating total lead time is not as difficult as it may appear. All you need to know is the order of the supply chain and how long each step is expected to take. It’s a simple formula…

Formula For Lead Time

This formula will help to determine your lead time. Depending on whether you are a manufacturer or a retailer, you have two options…

  • The lead time formula for manufacturers is as follows:
    • Manufacturing Time + Procurement Time + Shipping Time = Total Lead Time
  • The lead time formula for retailers is as follows:
    • Total Lead Time is the sum of the procurement time and the shipping time.

Order Lead Time

How To Determine Lead Time

Let’s look at an example of calculating lead time now that we have the above lead time formulas. We’ll play the role of an industrial supply producer attempting to calculate the lead time for an order of 1,000 plastic shipping pallets.

To begin, we can examine the company’s previous data on pallets to determine manufacturing time. Assume that the average time for producing 1000 pallets is two weeks.

Now, we consider procurement time. This is the amount of time it takes for all components and raw materials inventory used in production to arrive onsite for a manufacturer. In this case, we’ll assume that getting the necessary materials takes five days.

Finally, we must determine how long it will take to ship the pallets to their destination. We’ll say it will take one week to ship to its final stop. This can be estimated based on previous shipments, or it can be provided by an external shipping company.

We can now apply the aforementioned manufacturing formula.

Manufacturing Time + Procurement Time + Shipping Time = Total Lead Time

Total lead time = two weeks (14 days) plus five days plus one week (7 days)

The total lead time is 26 days. With this information, you can keep the customer informed and look for areas to improve the ultimate delivery date.

Custom Equipment Company will work closely with you to ensure as effective and prompt delivery on your orders as possible. Even after placing an order, we will help to meet your budgetary requirements by invoicing in a mutually acceptable timeframe.

We are in business together and we want to
work together for all our best interests.

Visit www.cec.mhs.com To Select From
Custom Equipment Company’s Storage Tote or Plastic Pallets Shown Below…

Attached Lid Totes

Tote

The Attached Lid Tote is great for storage of parts and facility items. They have a solid wall inside for easy cleaning and the interlacing-lid allows for stacking and security. These can ward off weathering and other outside contaminants to a degree. Household uses also apply.

Inside dimensions for HDC-2115-12 top 19.7″ x 14 x 11″ bottom
18″ x 12.2″ for HDC-2717-12 top 25.2″ x 15.5 x 11″ bottom 23.7″ x 13.9″

The Attached Lid totes have reinforced ribs and close with a padlockable hinged lid that interlocks for extra strength. Totes nest when open to save space. Molded hand grips allow easy lifting. Sold in carton quantities. These Items typically ship in first business day after order*

Click Here To Order Attached Lid Totes

 

48″ x 48″ Solid Deck, Nestable
One Way Plastic Pallet

Plastic Pallet

Our Solid Deck One-Way Pallet – 48″ x 48″, also known as an Export Pallet, is strong, durable and great for one time use or inner facility multi-use.

They offer durable and reliable solutions for your export and logistics needs. The unique, nestable design allows you to stack more pallets at a safe height while maintaining structural integrity. Light weight, one-way plastic pallet with great space saving ratio. Easy and safe to handle and cost effective.

Common Uses: (1) To ship items when you do not expect to receive the Pallet back. These Pallets are more expensive than some wood pallets, but they offer protection to your products and your employees because they do not splinter. There are no exposed nails and they are made of a durable plastic that doesn’t break easily.

Click Here To Order Solid Deck Nestable One Way Plastic Pallets

 

48″ x 40″ Nestable
One Way Plastic Pallet

Plastic PalletOur 48″ x 40″ One-Way Pallet, also known as an export pallet, is strong, durable and great for one time use or inner facility multi-use.

They are nestable (Stacking 79 high) and offer space-savings for your facility. The unique design allows you to stack more pallets at a safe height while maintaining structural integrity.

Light weight, one-way nestable plastic pallet with great space saving ratio. Easy and safe to handle and cost effective.

Common Uses: (1) To ship items when you do not expect to receive the Pallet back. These Pallets are more expensive than some wood pallets, but they offer protection to your products and your employees because they do not splinter. There are no exposed nails and they are made of a durable plastic that doesn’t break easily.

Click Here To Order 48″ x 40″ Nestable One Way Plastic Pallets

 

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Supply Chain Issues – Navigating Its State of Difficulty

Supply Chain

Don’t Let Supply Chain Issues Affect Your Business

Supply Chain Issues have become a big issue over the past few years. Everything is becoming more expensive, and the cost is being borne by the entire supply chain. Delays are already expected this holiday season, but what can you do to help meet customer demands while keeping costs low?

Supply Chain

Everyone is feeling the effects of the current Supply Chain Issues, and the subject has become commonplace. It’s no longer just a lack of bathroom tissue. It’s a lack of everything, from a loaf of bread to big-ticket items like a new car or roof for your house. Nothing is forbidden… Or is it?

The supply chain is currently stressed. We all know this. However, while all roads seem to lead back to the pandemic, there are a variety of reasons how and why we got here. There are ways to get out of this mess.  If not in time for the holidays, then certainly in time to make a difference in the future.

Demand Is High

Demand is higher than supply. Supply chains were strained at the start of the pandemic because manufacturing plants were closing down. Today, while manufacturing remains important, the greatest strain on supply chains is simply demand being much higher than the supply. Consumer demand, combined with monetary assistance via stimulus packages, as well as increased savings for many households, has pushed supply chains to the breaking point. With the onset of the pandemic, purchasing behavior changed. Many households have gone to online shopping. This includes just about everything from homeware basics and food to larger appliances and electronics. In addition, an economic rebound fueled by vaccine rollouts and relaxed COVID-19 restrictions, resulted in many businesses trying to maintain pace in meeting consumer demand. The ultimate result has proven disastrous. The supply chain that supported 2019 and was strained in 2020-21, is still having difficulties supporting 2022.

The result has caused production disruption across industries and around the world.

Supply ChainProduction Is Low

Production has been tremendously disrupted.  Manufacturing output has not been able to provide enough components that go into finished consumer goods. Vehicle production has stalled due to a shortage of semiconductors and chips. These are overwhelmingly produced in China with many other car parts. Without the necessary components, factories in the United States have delayed production. Many have even shut down operations until production levels can meet demand.

As a resort of Supply Chain Issues, many consumer goods have been offshored, leaving us overly reliant on foreign factories. While COVID-19 restrictions have been relaxed in some parts of the world, this is not the case in others. Southeast Asia has had to close factories or reduce capacity. Goods cannot be produced at the rate required to meet demand in the United States. The imbalance between highly vaccinated segments of the world purchasing goods from highly unvaccinated segments of the world contributes to the bottleneck and rising raw material costs.

Costs Are On The Rise

Transportation costs have increased tremendously. Fuel prices have risen, making it more expensive to transport goods by road, sea, or air. Aside from fuel, other factors are driving up shipping costs. Containers, for example, were not being shipped at the start of the pandemic because most manufacturing plants around the world had been shut down. When exports from other countries resumed, the containers were not where they needed to be, resulting in a shortage and the construction of new containers. All of this came at a steep price, which is now being felt around the world. Nearly 80% of the world’s trade is done via ocean freight, and the cost has risen from an average of $2,000 to nearly $14,000 for the same container (600%) compared to a couple of years ago.

Supply ChainWhen transportation costs eat into product margins, decisions must be made whether to pass the cost on to consumers or to halt production and shipment of those products entirely.  This results in major supply chain issues throughout all industries.

Ports Are At Capacity

Traffic flow impediments have affected shipping ports around the world. Businesses that can find and purchase containers are now confronted with a new issue: Containers that are stuck at port. Waiting times before ships can dock have reached up to a month in some cases. Because ships can’t be unloaded, there aren’t enough empty containers in transit to carry the extra goods consumers are purchasing, which brings us back to the previous issue of transportation costs. It all exacerbates the issue of being able to deliver goods to businesses and consumers on time and when they are desperately needed.

The problem appears to stem from a few factors… Increased demand meaning more ships are arriving at ports, which are already at capacity and have no room to unload containers. In addition, there has developed a severe labor shortage ranging from those who work at the ports to those who need to transport goods from the ports.

Labor Is Hard To Attain

There are labor shortages everywhere. It’s not just at the port. There’s a labor shortage throughout the supply chain, including manufacturing, warehousing, transportation, and retail. There is an estimated 80,000 truck driver shortage in the United States, which is impeding both regional and local deliveries of goods to manufacturing plants, as well as retailers and direct to consumer from online purchases.

Supply Chain

According to labor statistics, there will be twice as many job openings in the manufacturing and warehousing sectors this year. There are reports indicating that 4.3 million people quit their jobs in August 2021, the most since records began in December 2000. Labor shortages have an immediate impact on our daily lives, but they also have a direct impact on the other supply chain issues which include pent-up demand, delayed production, higher costs, and shipping traffic jams.

It’s easy to get bogged down in a crisis when it affects every aspect of your business. However, with a broader view of supply chain data and a better understanding of overall operations, it is easier to identify and address root problems and plan for more agile supply chain operations. Here are some suggestions so that the data you already have can help you make better decisions for your business and customers.

Inventory Control Via Data Management

It is difficult to optimize the level at which supply meets demand. Analytics eliminates gut instincts and depends on data to make informed decisions.  It ensures your levels of on-hand inventory meet consumer demand.

Warehouse Operations

Inefficient warehouse operations that falls short, contributes to workforce under or overutilization. Analytics provides full view visibility for better workforce management, inventory control and overall improved warehouse processes.

Transportation Best Practices

Tracking the movement of your product is complicated, especially when working with third-party logistics. Analytics provide visibility into your goods’ movement and can lead to cost-effective route optimization opportunities.

General Condition of Your Supply Chain

The supply chain is a network of linked business processes. A failure in one can have a domino effect on another. Analytics can combine inventory management, warehouse processes, and transportation into a unified view to evaluate critical lapses in one and better performance in another.

Supply ChainIt’s easy to become overwhelmed in a crisis, especially when it affects every aspect of your business. However, with a broader view of supply chain data and a better understanding of overall operations, it is easier to identify and address root problems and plan for more agile supply chain operations. Keep the basics up front… Inventory Management, Warehouse Processes, Transportation Administration and Supply Chain Condition, so the data you already have can help you make better decisions for your business and customers.

We Are Your Partner

Customer Equipment Company, empathizes with any supply chain issues you may be experiencing. When using us as a supplier, please work closely with your CEC Customer Representative, to make certain your order is fulfilled in an expedient and efficient manner.

 

Visit www.cec.mhs.com To Select From A Large Variety of
Custom Equipment Company’s Custom Packaging,
Facilities and Storage, Ergonomics and Custom Fabrication Products.

 

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Warehouse Storage Containers, Bins and Totes Best Practices

Warehouse Storage Containers, Bins and Totes

Storage Containers, Bins and Totes

Containers, Bins and Totes

Containers, bins, and totes for warehouses and distribution centers provide long-lasting, heavy-duty storage further helping improve and enhance storage and the entire supply chain.  Warehouse storage bins and totes will help you maximize productivity while also reducing downtime and human error.  Whether your warehouse is full of small parts that need organization, micro chips that need protection, or clothing that needs to be efficiently stored, the right storage unit is vital for efficient and economical fulfillment.   Storage bins offer warehouses solutions that are long lasting, heavy duty, waterproof, easily to wash and chemical resistant.

Bulk Containers

Custom Equipment Company offers an extensive selection of bulk containers ideal for a broad range of material handling applications and support large weight capacities up to and beyond a ton.  These industry-leading reusable containers generally allow you to ship, store and handle your products with ease while increasing your operation’s productivity and profitability.

Bulk ContainerOur Heavy-Duty Collapsible Bulk Containers have load capacities up to 2,500 lbs.  They collapse flat in seconds.  They stack for storage and return shipment.  This optimizes space usage and saving money on returned freight.  Hand-hold areas on panels provide a comfortable grip for panel movement.  In addition to automotive and other packaging applications, these can also contain resins, preforms, food, granular products and other bulk solids.

Industrial container designs are available for the transport and storage of bulk liquid and granulate substances (i.e. Chemicals, food ingredients, solvents, pharmaceuticals, etc.).  Fixed Wall Bulk Containers stack with fork pockets.  They move using a forklift, pallet jack or other material handling equipment.

Bulk Container Features

Containers, Bins and Totes

  • Compatibility: Will the container need to stack with others that are already in your, or your customer’s plant?
  • Stackability: Will you be stacking one full container on top of another? Note the stacking height restrictions.
  • Return Ratio: Some containers fold down to a lower height than others, saving space and freight charges on return trips. Example – 3:1 ratio means 3 collapsed units equal the height of 1 erect container.
  • Collapsibility: Don’t need to collapse a container? Choose from numerous fixed height models.
  • Drop Doors: These are the small fold-down doors on some of the walls. They allow easy, ergonomic access to contents.Containers, Bins and Totes
  • Latch Style: Some containers offer snap-lock style latches to easily open and close drop doors and to easily collapse walls. Heavy-duty models offer post & pocket latches that are less prone to damage.
  • Lids: Optional lids protect contents from dust and damage. Stack containers with or without the lids.
  • Special Conditions: Always consider testing a container under actual conditions to determine suitability.

Bins to Pick and Stock More EfficientlyContainers, Bins and Totes

Warehouse bins are ideal for storing and organizing various parts and supplies.  Applications for these bins include storage of fasteners, hardware, parts, hoses, valves, clothing and a variety of other items.  Picking and stocking bins are ideal for any warehouse that requires quick and error-free inventory or supply picking or shelf stocking.  These bins are useful because you’ll always know where each supply or piece of inventory is, allowing you to quickly select that item for internal use or to fulfill a sale. Additionally, picking and stocking bins typically have open hopper fronts and can stack on top of or nest inside of one another when empty.

Plastic Totes For Storage and Shipping

Containers, Bins and Totes

Containers, Bins and TotesPlastic totes are the most commonly used storage, transport, transfer, and shipping containers in warehouses and distribution or fulfillment centers.  These heavy duty totes have optional lids and can be stacked (with or without the lids) or nestled (when empty) to save space.  Warehouse totes are strong, dependable, and waterproof, and they will not rust, corrode, or bend.  Because their textured bottoms provide a safe and easy non-slip grip, plastic containers and totes are frequently used on conveyors.  The high quality of these totes gives warehouses a longer service life, resulting in low replacement fees.

 

Visit www.cec.mhs.com To Select From A Large Variety of
Custom Equipment Company’s Containers, Bins and Totes
or Choose From These Popular Items Below…

Interflow Container

Bulk Containers

The Interflow Container is a rigid, collapsible, dispensable and re-useable lightweight container. It is used for the storage and transport of dry flowable products. This unit can be stacked up to 5 high with 3,000 lbs. per bin

The Interflow Container is comprised of a woven polypropylene outer fabric with 5/8″ – 5 ply plywood panels inserted in the walls. There are no exposed panels.
No assembly required, simply unfold the unit, the container is ready to fill.
The interflow pallet stacks and nests so the container offers product protection while giving very economical per trip costs.

Click Here To Order The Interflow Container

 

Chrome Wire Shelving With Ultra BinsChrome Wire Shelving Units with Ultra Bins

Chrome Wire Shelving With Ultra Bins combine stylish chrome shelving and parts to organize bins.  Sturdy shelving unit supports loads up to 800 lbs.  Choice of bins.  Easy to assemble.  Ultra Bins are available in Blue, Red, Yellow, Green, Ivory or Black.

Click Here To Order Chrome Wire Shelving With Ultra Bins 

 


Attached Lid ToteTote with Lid

Our Attached Lid Totes – Gray – 24″ x 20″ x 12″ are great for storage of parts and facility items. They have a solid wall inside for easy cleaning and the interlacing-lid allows for stacking and security. These can ward of weathering and other outside contaminants to a degree. Household uses also apply.

Click Here To Order Attached Lid Totes 

 

 

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Plastic or Wood Pallets?

Plastic and Wood Pallets

Plastic vs. Wood Pallets

Plastic or wood pallets – Which is the right choice?  Pallets are built from a variety of materials, the most common of which are plastic or wood pallets.  If you work in the manufacturing or logistics industries, you know how important pallets are.  Pallets are vital parts of any supply chain, so it’s worth thinking about which type is ideal for all aspects of your organization in the long run.

Plastic pallets provide the best return on investment.  In this blog, we’ll cover the primary distinctions between plastic and wooden pallets and why many forward-thinking companies are choosing plastic pallets over wooden pallets.

Drawbacks of Using Wood PalletsPlastic or Wood Pallets – Which Is The Right Choice?

Wood pallets have been a mainstay of the supply chain for many years.  Wood pallets are heavier and you must mend and replace them on a regular basis.  Due to their irregular surface, wood pallets can be difficult to clean and pose a higher risk of infestation and contamination when damp.  This is a particularly serious problem in the food and pharmaceutical industries.

The average wooden pallet can have up to 100 nails, posing a risk to employees and materials.  These dangers only get worse as the wooden pallets get older and wear out.  By decreasing the risk of broken nails, splinters, and broken boards, you can prevent pallet-related labor accidents.

Plastic or Wood Pallets – Which Is The Right Choice?

  • Wood pallets can harbor bacteria and other microorganisms
  • They are difficult to keep clean
  • They are less safe to handle because of nails, screws, and splintered wood.
  • Requires more frequent replacement

Why Should You Use Plastic Pallets?

Plastic or Wood Pallets – Which Is The Right Choice?Pallets made of plastic provide a variety of advantages, including…

They are more portable making them easy to transport.  Plastic is more resilient than wood and less prone to break down over time.  Plastic pallets are also useful for transporting large cargo during shipping and moving about a warehouse with a forklift.   Moreover, compared to wood pallets, plastic pallets can tolerate harsher weather conditions while in transit.

Plastic pallets are more cost efficient. Plastic pallets are lighter than wooden pallets, so freight rates are lower whether items are transported by road, sea, or air.  Despite the fact that plastic pallets have a greater upfront cost, their cost per trip is generally much lower due to their endurance.  New technological developments have cut the cost of plastic pallets even further in contrast to wood pallets in recent years.

Pallets made of plastic are hygienic. Common difficulties with wood pallets, such as decay, infestation, fumigation, and odor absorption, are no longer a concern because plastic pallets cannot absorb moisture.  As a result, between uses, the smooth surface of plastic pallets may be quickly and thoroughly cleaned.   Plastic pallets are ideal for businesses like pharmaceuticals and food & beverage, which have stringent regulatory health and cleanliness standards.

Plastic or Wood Pallets – Which Is The Right Choice?Plastic Pallets are safer for everyone. Unlike wood pallets, pallets made of plastic do not have weak places at specific points.   This is because plastic pallets are made in one piece.  As a result, the chances of units collapsing under excessive load are reduced.   Plastic pallets don’t have nails, splinters, and broken boards like wood pallets.  As a result, your important items are less likely to be harmed, and your workers work in a safer environment.

Nestable Plastic Pallets Save Space

Nestable plastic pallets take up less space. This provides a significant advantage over wood pallets in terms of the amount of space they take up.  Nestable pallets have a nine-leg bottom that nests into other pallets, preserving valuable warehouse space.

Pallets made of plastic are more adaptable, flexible and versatile.  They come in a variety of designs and can be utilized in many different settings and applications.  Plastic pallets, being more pliable and strong, can be made to suit the specific needs of specific industries, whether the majority of your operations take place in the warehouse or in export.

Wood PalletPlastic pallets have a longer lifespan than wood pallets. When deciding between plastic and wood pallets, think about how you’ll use them.  If you ship things frequently or use pallets in a warehouse, it makes sense to invest in long-lasting pallets.  Plastic pallets have proven their durability time and time again.  This helps to counteract the throwaway culture that leads to climate change, as well as putting your company on the right side of history by doing your part to remove garbage from the ecosystem rather than adding to it.

 

Visit www.cec.mhs.com To Select From A Large Variety of
Custom Equipment Company’s Plastic Pallets
or Choose From These Popular One Way Pallets Below…

48″ x 48″ Solid Deck, Nestable
One Way Plastic Pallet

Plastic Pallet

Our Solid Deck One-Way Pallet – 48″ x 48″, also known as an Export Pallet, is strong, durable and great for one time use or inner facility multi-use.

They offer durable and reliable solutions for your export and logistics needs. The unique, nestable design allows you to stack more pallets at a safe height while maintaining structural integrity. Light weight, one-way plastic pallet with great space saving ratio. Easy and safe to handle and cost effective.

Common Uses: (1) To ship items when you do not expect to receive the Pallet back. These Pallets are more expensive than some wood pallets, but they offer protection to your products and your employees because they do not splinter. There are no exposed nails and they are made of a durable plastic that doesn’t break easily.

Click Here To Order Solid Deck Nestable One Way Plastic Pallets

 

48″ x 40″ Nestable
One Way Plastic Pallet

Plastic PalletOur 48″ x 40″ One-Way Pallet, also known as an export pallet, is strong, durable and great for one time use or inner facility multi-use.

They are nestable (Stacking 79 high) and offer space-savings for your facility. The unique design allows you to stack more pallets at a safe height while maintaining structural integrity.

Light weight, one-way nestable plastic pallet with great space saving ratio. Easy and safe to handle and cost effective.

Common Uses: (1) To ship items when you do not expect to receive the Pallet back. These Pallets are more expensive than some wood pallets, but they offer protection to your products and your employees because they do not splinter. There are no exposed nails and they are made of a durable plastic that doesn’t break easily.

Click Here To Order 48″ x 40″ Nestable One Way Plastic Pallets

 

Advantages of Plastic PalletsPlastic or Wood Pallets – Which Is The Right Choice?

  • Lasts longer than wood pallets, typically exceeding ten years
  • Because there are no screws or nails, they are safer to handle.
  • Easy to clean
  • Pallets are lighter than wood pallets.
  • Facilitates in-process and logistical operations.Plastic or Wood Pallets – Which Is The Right Choice?
  • Recyclable
  • Durable
  • More Reliable
  • Stackable to utilize space
  • Long-term use
  • Bug-free
  • Lighter
  • Smooth
  • Weatherproof
  • Simple to store
  • It’s possible to make it out of recyclable materials.

 

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